LINE A-04
SHIFT 2
BATCH B-2291
--:--:-- UTC● LIVE (simulated feed)
First-pass yield
94.2%
▲ 0.8 vs target
Open defects (queue)
18
3 novel flagged
Avg confidence
75%
Est. scrap loss / day
$3.9K
Base scenario
INSPECTION #88213
Defective
STRUCTURAL CRACK · 0.4 mm
X 451 · Y 218 · 143×282
CAM-04 · 14:31:52
CONFIDENCE92%
CLASS
Structural crack
Defect trend
7 batch
Defect rate by batch, line A-04 · threshold 3.0%
Bottleneck ranking
by throughput drag
StationCycleUtilWIPConstraint score
Press 0241s98%4285Weld 0538s91%27
54SMT-B Reflow35s88%22
41Assembly 0133s84%18
33
Economic impact
SIMULATEDScrap cost / day$3,921
Rework cost / day$778
Throughput loss-121 u/day
Net margin impact-$9.6K
Advisory estimate from Line A-04 model. Not a financial forecast.
Open what-if simulator →Investigation recommendation
RANK 1 / 4Verify Press 02 die alignment and warm-up profile after changeover
DEFECT · Structural crack→PROCESS · Changeover B-2291→BOTTLENECK · Press 02 util 98%→COST · -$3.9K scrap
Association, not proven causation. Confidence in link 71%. Recommended first due to largest marginal loss.
OPEN INVESTIGATION LOG